Stable and durable fully automatic servo control KN95 mask machine
Intoduction and SCOPE OF APPLICATION
HTL-KN95 mask machine is a fully automatic high speed KN95 mask production line newly developed by Jiangsu Haitel Machinery Co., Ltd., including automatic raw material delivery, automatic conveying, cutting nose bridge, welding forming, nose bridge filling, ear strap welding, folding, cutting Recycling and other full-process automation, complete the entire production process from coil raw materials to finished masks.
Equipment features
1. The whole equipment is fully automated.
2. The whole machine adopts aluminum alloy structure, which is beautiful and firm without rust.
3. Computer PLC programming control, servo drive, high degree of automation.
4. Automatic tension control of raw materials to ensure the balance of raw material tension.
5. Photoelectric (optical fiber) testing materials to avoid mistakes and reduce waste.
6. Adopt multiple sets of pneumatic components to achieve precise control.
1． Equipment size:10050mm(L)×1500mm(W)×2200mm(H) |
2． Appearance color: International standard warm gray 1C (DB standard color), according to this standard when no special instructions |
3． Equipment weight:≤2800kg,
Ground bearing≤300KG/m2； |
4. Working power: Equipment380VAC±5﹪,50HZ, Rated power 9KW； |
5. Compressed air:0.5～0.7 MPa, Use flow is about20000L/min； |
6. Use environment: Temperature 10～35℃,Humidity 5-35%HR, No flammable, corrosive gas, no dust(Cleanliness not less than 100,000) |
7. Productivity: 25-70PCS/MIN； |
8. Equipment production pass rate:99%(When the incoming materials do not meet the requirements and the employees do not operate properly) |
9. Equipment failure rate:2%(Refers to the fault generated by the device itself) |
ntroduction of raw material selection
KN95 is a six-layer fabric structure, the outer layer is skin-friendly non-woven fabric, built-in PP cotton and double-layer electrostatic adsorption melt-blown filter element, to filter particles with aerodynamic diameter of 0.24 ± 0.6μm (physical diameter 0.075µm ± 0.020µm) The efficiency reaches more than 95%.
After production, it shall be sterilized by ethylene oxide and allowed to stand for 7 days for volatilization toxicity. After being sealed and packed, it shall be shipped out in a box.
The module mainly includes a mask feeding flattening mechanism, a mask cutting mechanism output structure and an automatic waste recycling mechanism.
It mainly realizes automatic feeding of ear straps, fixed cutting, and placing the cut ear straps in the position specified by the plane mask. The equipment automatically completes the ultrasonic welding of the ear straps and mask.
Main electrical configuration list
| NO. | Item | Brand | Remarks |
| 1 | PLC | Siemens | |
| 2 | Touch screen | Siemens | |
| 3 | servo motor | Siemens | |
| 4 | cylinder | SMC / Japan, Kuangxin / Taiwan | |
| 5 | The electromagnetic valve | SMC / Japan, AirAsia, Kuangxin / Taiwan | |
| 6 | Ordinary speed regulating motor | Xinshengda / China | |
| 7 | Bearing | NSK / Japan, HRB / China | |
| 8 | Line rail | Siemens | |
| 9 | Optical fiber amplifier | Omron, Boye Precision, Panasonic/Japan | |
| 10 | Relay | Omron | |
| 11 | Button | Delixi | |
| 12 | Ultrasound | Shanghai Jiaocheng |
Packaging and Delivery
1. Prompt deliver at the very day.
2. Sophisticated and professional logistic agent.
3. Well-trained and disciplined packing team.
4. After-sale service:. Any questions or problems after receiving the product, please feel free to contact us. Problems would be solved for you immediately.
Quality Guarantee
The quality of the production line will have 12 month warranty since the installtion in the buyer's factory.
WHY CHOOSE US?
• Top Food machine manufacturer in China
• 20000 square meters production plants
• Over 22 years of experience
• Made-in-China’s Gold member since 2009
• CE, ISO9001 certified
• Engineers able to offer overseas installation and testing, and training.The plant layout design, assembling, installation and debugging, start-up and local team training will be FREE at no cost.
• Prompt delivery and flexible payment terms
• Small order is welcomed
• professinal team with strong technical and R&D knowledge to develop advanced food equipments
• save labor cost and improve the capacity.
Contact us and get latest price
You are very welcome to visit our Shanghai office and Jiangsu factory to inspect the machines.We are looking forward to build a long term relationship with you!
Pls feel free to contact us when you need further support.
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Fully Automatic Servo Control KN95 Mask Machine 40-60pcs/min Images
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